by Sam Fouche | May 14, 2023
Processing equipment & systems | Milling and sieving systems
- All parts in contact with the product are made from food grade stainless steel
- Large sieving area
- Vibrator motor’s angle is adjustable for flexible feed rates and fines removal
- Different screen hole sizes and geometries depending on application
- Fines removal from different products
- Efficient sifting and classifying of products
- Continuous feeding of products to downstream equipment
- Even spreading of products for smooth infeed to downstream equipment
- Meet food safety requirements
- Hygienic design with easy cleaning
- Clamp below for fines collection bag
- Spring connection to isolate vibration from frame
by Sam Fouche | May 14, 2023
Processing equipment & systems | Milling and sieving systems
- All parts in contact with the food product are made from food-grade material
- 5.5 kW motor driven by a V-belt rotor with an oscillating screen
- Large sieve area with cylindrical sieve of 450mm diameter, 1000mm long
- Quick access doors for easy cleaning
- Eccentric shaft with fixed displacement on oscillating components
- Rubber dampers and springs in the frame to isolate vibration
- Efficient sifting and classifying of powdered/granular materials
- Suited to handle difficult-to-sieve products
- Hygienic design and large open areas for easy cleaning
- Dual action spinning beaters and oscillating screen to achieve high sifting rates
- Sifter housing vibrates to eliminate product build-up
- Small footprint with high throughput
- Quick access doors allow for easy and fast screen changes
- Low maintenance V-belt drive system
- Robust design
- Screw infeed for metered and forced product flow into sifter
by Sam Fouche | May 14, 2023
Processing equipment & systems | Conveying systems
- Made of mid-steel/304SS/316SS (Depending on application)
- Reverse pulse jet for filter cleaning
- Quick fit twist-and-fix cartridge filter
- Lean or dense-phase conveying applications
- Modular design for flexibility
- Product conveying throughput up to 1500 kg/hour
- Can be used to transport a range of different dry bulk materials and products
- Gentle material handling, thereby limiting the segregation of material with different bulk-densities
- Conveying from several starting points to one receiver
- Enclosed (dust-free) conveying system to avoid any product loss or contamination
- Direct conveying into a receiver hopper with no product emissions
- Product is conveyed at a lower velocity to ensure softer handling
- Light-weight and hygienic design for easy cleaning
- Minimised segregation of mixed products
- Minimised wear of pipeline and bends
- Modular design to interconnect equipment
- Toolless cleaning and maintenance – hygienic design
- Energy efficient
by Sam Fouche | May 14, 2023
Processing equipment & systems | Conveying systems
- Food grade belt solution for food industry
- Material conveyed in pocket, minimal product wastage/spillage
- Modular design allows multiple configurations, including inclined & declined conveying options
- Belt configurations available with different types of module open areas, side walls, cleats, scoops etc.
- Conveyor available in different widths allowing low or higher volume throughput
- Belt capable of operating at temperatures 5/100°C
- Modular belt can be fully enclosed, with easily removable covers
- Variable speed operation
- Conveying product vertically & horizontally
- Ideal for conveying small quantities of product between industrial equipment or for conveying shaped extruded final product to packaging
- Cereals, snacks, pet foods, aqua feeds, TVP, nuts, larger seeds & beans etc.
- Highly versatile – customized solutions
- Cost-effective
- Easy and low maintenance
- Modular belt is easily installed
- Self-tracking belt
- Low power requirements
- Available in full stainless steel frame
- Open area modules allow drainage of fluids during operation
- Dust covers & drip pans optional add-on
- Safe & gentle product handling, with minimal breakage
by Sam Fouche | May 14, 2023
Processing equipment & systems | Raw material intake and storage systems
- The separator system is designed to remove light contaminants from various types of grain.
- Grain cleaning after harvest, before storage, after storage, and degermed maize before milling are examples of typical usage.
- Maize, soybeans, wheat, barley, peas, rice, and other common grain types can be aspirated.
- Impurities include dust, chaff, husks, and other lightweight particles.
- No interchangeable screens or sieves
- Inline system
- Highly adaptable for various grain types and impurities
- Optimal grain distribution and separation
- Can be adjusted to client requirements
- Gentle handling of product
Parameter
|
Description
|
System design
|
Compact, energy-efficient, inline design
|
Dimensions
|
1.38m x 0.25m x 0.7m
|
Throughput rate
|
7 tonnes/hour with various grain types
|
Material
|
3CR12 stainless steel, 304 stainless steel or mild steel
|
System regulation
|
A butterfly valve is implemented on the fan outlet to adjust the operating conditions
|
Vanes
|
The inlet vanes sub-assembly is designed to prevent clogging
|
Flow regulation
|
A false air inlet is used for airflow regulation
|
Optimal airflow
|
Inlet vanes for uniform and normalized airflow
|
Particle flow
|
Internal deflector plates to guide particle movement
|
Fan type
|
Centrifugal fan
|
Maintenance
|
The inlet vanes are bolted onto the aspirator to simplify cleaning and maintenance
|
The aspirator achieved a maximum separation efficiency of 96% with 15% grain losses, and 79% efficiency without any grain losses.